Asphalt Solutions

Protection for the whole life cycle

From the first course to the last mile, Crafco asphalt solutions preserve and protect.

Key Benefits:

Asphalt-Solutions-card

Trusted by DOTs and road authorities worldwide

Asphalt is a remarkable material, with a combination of durability, flexibility and versatility. With some preventative maintenance, asphalt pavement can provide many years of service. Crafco offers solutions that help maximize service life while reducing labor and traffic disruption.

Preserving new asphalt from the very start is critical. When laying new asphalt pavement, maximize bonding between courses with Crafco Joint Adhesive. It prevents premature raveling and cracking of longitudinal joints, which extends pavement life and preserves a smooth ride for traffic.

Pavement cracks are inevitable, but if left untreated, they widen and become potholes. Crack sealing stops the infiltration of moisture and incompressible debris that lead to further deterioration. Crafco offers a wide range of hot-pour crack sealants to meet your specific needs, from climate to use case.

When wide cracks, potholes or other large distresses form in asphalt, patching them quickly helps stop further damage and restore a smooth ride. Crafco Mastic One provides a fast, durable repair that won’t break up the surrounding pavement. It’s simple to install and ready for traffic as soon as it cools.

For extremely fast repairs that will last all season and beyond, try Crafco HP ER Asphalt Cold Patch. It stays pliable in storage for up to a year, requires no heating or mixing, and stays where you put it – even in wet weather.

Asphalt can become brittle as it oxidizes from exposure, accelerating deterioration. Crafco Sealcoat replenishes the vital oils and resins that keep asphalt pliable. Available in both conventional coal tar and emulsified asphalt formulations, Crafco Sealcoat provides reliable performance and a deep black appearance.

Step 1

Preparation

  • Clean the pavement thoroughly using air blowers, water flush, or steel bristle hand brooms to remove dirt, debris, and silt. 
  • Treat grease and oil spots by scraping excess, then apply Crafco Oil Spot Primer using a brush or garden sprayer. 
  • Repair potholes and damaged asphalt with cold patch, hot-applied mastic, or full-depth asphalt repair.  
  • Seal cracks wider than 1/16” by following proper crack preparation, routing, and overband procedures.
  • Dilute concentrated sealcoat with clean water, clean silica sand and any sealcoat additives using a mechanical agitator like the Crafco Sealcoater.

Resources

Canada-HP-Concrete-Cold-Patch

Canada HP Asphalt Cold Patch

Canada Geotac Paveprep

Canada Detack

Step 2

Installation

  • Using the correct coverage rates depending on the sealcoat formulation, apply mixture in two coats
  • Sealcoat RT: 0.10–0.12 gal/sq yd first coat, 0.06–0.08 gal/sq yd second coat. 
  • Sealcoat AE: 0.08–0.10 gal/sq yd first coat, 0.10–0.12 gal/sq yd second coat. 
  • Trim edges first by pouring a ribbon 6–12” from curb; spread material with a squeegee or brush perpendicular to ribbon, walking parallel to the pavement edge. 
  • Apply sealer over remaining area using hand squeegee, self-propelled squeegee/brush machine, or spray wand/spray bar apparatus. 
  • Allow the first coat to dry 2–6 hours before second coat. 
  • Use a fog bar to pre-dampen pavement if surface temperature exceeds 90°F.

Resources

Canada-HP-Concrete-Cold-Patch

Canada HP Asphalt Cold Patch

Canada Geotac Paveprep

Canada Detack

Step 3

Post-Installation

  • Inspect coated area for uniformity; ensure adequate curing (≥24 hours) before opening to traffic.
  • Store unused sealcoat mixture in a protected location above freezing temperature.

Resources

Canada-HP-Concrete-Cold-Patch

Canada HP Asphalt Cold Patch

Canada Geotac Paveprep

Canada Detack

Case Studies

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Interstate 35 Rehabilitation

Texas DOT saved $3.2M by using Crafco solutions across 72 lane miles, extending pavement life by 7+ years.

Cost Savings — $3.2M
Lane Miles — 72
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Chicago Urban Streets

City of Chicago reduced complaint calls by 82% after implementing a targeted preventive maintenance program.

Complaints — -82%
ROI — 327%

Problems & Solutions

Resources

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